The heavy engineering & Oil Industry encompasses technological sophistication and quality consciousness. We at Analyzer, are a team of highly specialized engineers committed to providing most effective technological solutions to the highly competitive & technology reliant industry. With strong customer focused approach and an ever expanding scope & range of our technical services, Analyzer is at the forefront of solution providing businesses in these industries. A glimpse of the problems tackled by Analyzer are given below,

FEA in Heavy Engineering & Oil Industry

  1. FEA of Super-heaters: Structural analysis of super heater for assessing the strength of the components under different loading conditions such as internal/external pressure, nozzle load, self-weight, seismic/wind load, frictional load, thermal load, etc. Assessment of critical connections (welded/expanded) such as tube to tubesheet, nozzle to flange, nozzle to shell, nozzle to pad, saddle to shell junctions. Assessment of super-heater performed as per various design codes such as ASME, PD5500, TEMA, etc. Effective design modifications within super-heater for making it safe against various loadings.
  2. FEA of Pressure Vessels: Structural analysis of complete pressure vessel for strength and fatigue assessment subjected to various mechanical, thermal and the cyclic loading. Assessment of pressure vessel performed as per various design codes such as ASME, PD5500, TEMA, etc. Effective design modifications within vessel for making it safe against various loadings.
  3. FEA of Heat Exchangers: Structural analysis of Heat Exchanger for strength and fatigue assessment, which subjected to various mechanical, thermal and the cyclic loading. Assessment of heat exchanger performed as per various design codes such as ASME, PD5500, TEMA, etc. Effective design modifications within heat exchanger for making it safe against various loadings.
  4. FEA of Supporting Structures: Supporting structures like frames analyzed for checking strength & deflection under various loading conditions such as self-weight, UDL, component weight, three point support, lifting, etc. Effective design modifications within frame structure to keep deflection under permissible limit.
  5. FEA of Ball Mill: Ball mills, used in cement industry, are simulated for structural strength under static & dynamic loading conditions.
  6. FEA of Mounded Bullet: Structural analysis of Mounded Bullet for strength assessment under various loading conditions such as internal/external pressure, nozzle load, self-weight, mound weight, seismic/wind load, frictional load, thermal load, etc. Assessment of Mounded Bullet performed as per various design codes such as ASME, PD5500, TEMA, etc. Effective design modifications within Mounded Bullet for making it safe against various loadings.
  7. FEA of Hot Box: Hot box at skirt to shell junction is a very important design aspect of pressure vessel. Hot Box junction assessment under various loading conditions such as internal/external pressure, thermal load, seismic/wind load, self-weight performed. Assessment of Hot Box performed as per various design codes such as ASME, PD5500, etc. Effective design modifications within Hot Box for making it safe against various loadings.
  8. FEA of Expansion Bellows: Structural analysis of Expansion Bellows for assessing the bellow strength under various load condition such as Mechanical loading, Thermal loading & Mechanical+Thermal loadings. Assessment of Expansion Bellows performed as per ASME, TEMA. Effective design modifications within bellow for making it safe against various loadings.
  9. FEA of Damper: Dampers are designed for accommodating the sudden spike in pressure within line. Assessment of Damper thickness under various load conditions such as internal pressure, bolt loads. Assessment of Damper performed as per various design codes such as ASME, PD5500, etc. Effective design modifications within Damper for making it safe against various loadings.

CFD in Heavy Engineering & Oil Industry

  1. CFD of Boilers: Flow and thermal simulation of boiler for determining the flow uniformity at entry of various tube bundles. Making most effective design modification on upstream side of duct for reducing the pressure losses across boiler duct & for increasing the flow uniformity at tube bundles entry.
  2. CFD of Dust Collectors: Simulation of Dust Collector for determining the dust separation efficiency & pressure losses across Dust Collector. Making effective design modifications within Dust Collector duct for improving the dust separation efficiency while keeping the pressure losses within permissible limit.
  3. CFD of Drill Bits: Huge drill bits used in mining industry. Simulations of Drill Bits for observing flow through various passages of Drill Bits for effective extraction of soil particles from Bit hitting location at deep hole to ground level. Effective consideration of soil around Drill Bit for determining the flow leakage into ground.
  4. CFD of Remixers: Remixers simulation for determining the mixing efficiency of various materials and torque exerted on blades due to loading. Making appropriate modifications within blade design for improving the mixing efficiency.
  5. CFD of Offshore: Simulation of offshore oilrigs is for determining the spread of smoke in various atmospheric conditions.