FEA, CFD & Fitness-For-Service Case Studies
Explore engineering simulation projects delivered by Analyzer CAE Solutions across pressure vessels, piping systems, thermal analysis, CFD flow studies, erosion prediction, structural validation and industrial equipment assessment.
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Review selected FEA, CFD, fitness-for-service and industrial simulation projects completed for engineering clients.
Fitness-For-Service Assessment of Weld Misalignment & Shell Distortion
Background Pressure vessels subjected to improper or non-uniform post-weld heat treatment (PWHT) may experience permanent geometric distortions. These distortions commonly manifest as weld misalignment, ovality, or […]
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Fitness-For-Service Assessment of Local Metal Loss (Pitting Corrosion) in a Pressure Vessel Shell
Background Localized metal loss in the form of pitting corrosion is a common degradation mechanism in carbon steel pressure vessels operating in corrosive service environments. Unlike […]
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Fitness-For-Service Assessment of Local Thin Areas (LTA) in a Cylindrical Pressure Vessel Shell
Background Local Thin Area Fitness-For-Service Assessment, Localized thinning of pressure vessel shells is a common integrity concern, particularly in aging equipment exposed to corrosive process environments. […]
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Fitness-For-Service Assessment of Hydrogen Induced Cracking (HIC) in a High-Pressure Separator Vessel
Background HIC Fitness-For-Service Assessment, A high-pressure separator vessel constructed in 1980 in accordance with ASME Section VIII, Division 2 was subjected to detailed inspection following concerns […]
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Fitness-For-Service Assessment of General Metal Loss in a Straight Piping Segment
Background General metal loss caused by long-term corrosion is one of the most common degradation mechanisms in carbon steel piping systems operating in refinery and petrochemical […]
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Brittle Fracture Assessment of a Vertical Pressure Vessel Using MAT–CET Methodology
Background Brittle Fracture Assessment of a Vertical Pressure Vessel. Older pressure vessels constructed before mandatory impact testing requirements often present an increased risk of brittle fracture, […]
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Predictive Erosion Analysis in Flow Adapter Nozzles : Nozzle Erosion CFD Analysis
Client Background A manufacturer of downhole flow control devices required a predictive solution to assess the structural integrity and erosion life of flow adapter nozzles used […]
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Exhaust Vent Stack Dispersion: How CFD Protects Air Quality and Safety
Introduction Industrial facilities generate exhaust gases that must be released into the atmosphere safely. Exhaust Vent stacks are engineered for this purpose, but without proper design […]
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Thermal Optimization of a High-Power EV Charger Using CFD Analysis
Client: Leading EV Charging Manufacturer To support the growing demand for high-speed electric vehicle (EV) charging infrastructure, a leading EV charging manufacturer embarked on the development […]
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CFD Simulation of Car Park Ventilation
# Introduction Traditional car parks have ducted ventilation systems. These systems are quite inefficient as they cater to the entire car park area even though the […]
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Buckling Analysis of Structure – Finite Element Analysis
CASE STUDY HIGHLIGHTS Client Profile: Process equipment manufacturer in India & Abroad Introduction: Most of the process equipments are subjected to compressive loadings during their operation […]
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Engineering Case Study: FEA Analysis of Sour Condensate Flash Drum Stability in PWHT Conditions
The FEA analysis executed to guarantee the stability of a Sour Condensate Flash Drum under PWHT (Post Weld Heat Treatment) conditions is examined in this case […]
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